CASE STUDIES | Conveyor and mechanical

No time for downtime: conveyor solutions that keep an asphalt plant running

Client

NewPave Asphalt

Industry

Construction

Service

Conveyor and mechanical

Large industrial asphalt plant with conveyor systems at Alliance Group facility

Problem 1

Reliable solution

NewPave’s conveyor systems are crucial to its production process, and any breakdown can cause significant downtime. To ensure continuous operation, the plant needed a reliable solution for regular maintenance and emergency response.

Solution

We developed a comprehensive conveyor maintenance plan, including scheduled inspections, preventive maintenance and quick-response measures for emergencies. This proactive approach ensured issues were addressed before impacting production.

Outcome

Our regular maintenance and rapid emergency response minimised disruptions, keeping conveyor systems operational and significantly reducing the risk of unplanned downtime, leading to smoother, more efficient production.


Problem 2

Emergency breakdowns

Conveyor breakdowns can happen unexpectedly in this type of industrial setting, potentially halting production. NewPave needed an experienced partner who could respond swiftly to mechanical failures and minimise downtime.

Solution

We provided a 24/7 emergency response team trained in conveyor and mechanical repairs to assess and fix issues quickly.

Outcome

Our rapid response allowed NewPave to address conveyor and mechanical issues immediately, reducing downtime and ensuring continuous production. This support kept the plant running smoothly, even during unexpected failures.


Problem 3

Regular maintenance

They required a regular maintenance schedule to ensure all conveyor system components were functioning optimally, reducing the likelihood of wear and tear or potential failures.

Solution

We created a tailored maintenance schedule with regular inspections, lubrication, belt adjustments, and component replacements, preventing costly repairs and downtime through proactive upkeep.

Outcome

The conveyor systems ran more efficiently, reducing emergency repairs and extending the equipment’s lifespan. This proactive approach minimised disruptions and kept production on track.

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